Ion Beam Polishing/Optical Glass Ion Beam Polishing/Optical Lens Ion Beam Polishing

Model NO.
RAY-OM114#
Material
Optical Glass/Fused Silica/Borosillice Glass/CaF2
Lenses Color
Clear
Certification
RoHS, ISO9001, CE, ISO14000 & BV
Customized
Customized
Coating
Polishing/Coating/Uncoating, etc
Ion Source
German RF Ion Source
Iob Polishing Accuracy
RMS Less Than 5nm
Max.Iob Polishing Size
D1300mm
Max. Iob Polishing Thickness
300mm
Processing Shapes
Planar, Spherical, Aspheric, Ultrathin, Cylindrica
Movement Controlling Method
3-Axis Linkage
Polishing Materials Type I
Quartz/Silicon/Sapphire Ingot/Graphite
Polishing Materials Type II
Fused Slica/Sic/CaF2/Baf2/Zns/Znse
Transport Package
Carton & Wood Case
Specification
Custom as per demand
Trademark
Raytek
Origin
China
HS Code
281122900
Production Capacity
1000000PCS Per Year
Reference Price
$ 405.00 - 450.00
Contact Us

Product Description

General Introduction:  
From prototype to high-volume production Raytek Optics is dedicated to manufacturing custom plano optics to meet your precise specifications. Since 2023, Raytek Optics has built a worldwide reputation in custom optics manufacturing pairing traditional craftsmanship with leading-edge technology. Our 50,000 sq. ft. facility houses the larger collection of cnc cutting machines,cnc milling machine centers, double-sided polishing machines,PIB polishing machine, MRF polishing machines, etc in Shanghai,China.

Custom Manufacturing Capacity 6 :   I on Beam Polishing(I O B)
Raytek ion beam polishing(IBP) technology is based on the principle of ion sputtering. In the vacuum state, the plasma energy beam is generated by the ion source. The beam bombards the surface of the workpiece to produce atomic level material removal, so as to realize the high-precision machining of optical elements.
Ion beam polishing can precisely polish the surface of workpiece. And the prepared cross section can be used to observe the microstructure by light microscope, SEM, EBSD and AFM; The energy of ion beam gun is about 0 keV - 8 keV, which can cover high and l ow energy at the same time without changing the gun; The angle between the ion beam gun and the workpiece: - 10 0 ~ + 10 0 , By changing the angle between the ion gun and the sample, the 3D information of the sample can be obtained, and the high depth resol ution can be obtained;

Main Processing Technical Capacity Data:
Specifications Manufacturing Limits
Processing Workcrafts Ion Beam Polishing(IBF)
Diameter ≤1300mm (± 0.010mm)
Length ≤1300mm (± 0.010mm)
Width ≤1300mm (± 0.010mm)
Thickness ≤300mm (± 0.01mm)
IBF Accuracy R MS≤5nm
P ositioning Accuracy ± 0.02mm
Repositioning Accuracy ± 0.01mm
Movement Controlling Method 3 -axis linkage
X Y Stroke Size 0 -1300mm
Z -axis Stroke Size 0 -300mm
A -axis Rotary Angle A≥60°
Ion Source German RF ion source
Maximum Beam Voltage 2 000V
M aximum Beam Currency 1000mA
Elimination Function Gaussian type, stability ≥ 95%
Working Vacuum 5 × 10-3pa
Working Vacuum Establishment Time ≤1.5 hours
Secondary Chamber Vacuum Build-up Time ≤30 min
Materials For Processing Fused silica / fused quartz/Silicon/CaF2/BaF2/ZnS/ZnSe
Optical glass, silicon, infrared materials, YAG, sapphire
Processing Shapes Planar, spherical, aspheric, ultrathin, cylindrical, off-axis, free-form surface

M ain Cutting Technologies Advantages:
1).Using 40mm RF ion source, the removal stability is better than 5%, which ensures the stability of polishing quality;
2).With high machining accuracy, sub nanometer precision machining can be realized;
3).It can be equipped with different apertures and grids, and the processing beam spot can be adjusted from 1 mm to 40 mm;
4).High removal efficiency, volume removal rate 0.0001-0.12mm ^ 3 / min; The removal efficiency can be adjusted, and different removal efficiencies can be set according to different precision. The highest removal efficiency is not lower than MRF and CCOS;
5).It can process most optical materials, including optical white glass (SiO2, K9, ubk7, etc.), infrared materials (Si, Ge, CaF2, ZnSe, ZnS, etc.), crystal materials (KDP, YAG, etc.) and metal materials;
6).Super high efficiency polishing process, the auxiliary cavity adopts three position structure, through the shift of position to achieve refueling, to achieve 24-hour uninterrupted processing;
7).Intelligent Faraday cup scanning, real-time monitoring of ion beam parameters and compensation of beam spot center position deviation, to ensure the precision and quality of polished surface;
8).The process software with angle error and machining error compensation can realize full digital control and ensure the machining accuracy at nanometer level;
9).The non-contact machining method can process arbitrary shape surface;
10).There is no subsurface damage;
11).For example, for YAG or single crystal SiC, the removal efficiency of ion beam is only one third of that of quartz, while for MRF and CCOS, the removal efficiency is one thirtieth to one tenth of that of quartz
12).The medium and low frequency errors can be repaired, and the medium and high frequency errors are not produced in the machining process;

M ain Cooperation Materials Manufacturers:  
CORNING, OHARA, SCHOTT, LEONI, AGC,HELLMA, NIKON,VITRON,C-LASER,ETC

Main Export Countries & Areas:  
Usa, Uk, Japan, Germany, Spain, France, Swiss, Korea, Russia, Pakistan, India, Portugal, Canada, New Zealand, Australia, Saudi Arab, Turkey, Finland, Poland ,etc.
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Raytekoptics Extra value added services offered:
1). Optical workcraft & process solution design;
2). Rough processing raw materials;
3). Semi finishing raw materials;
4). Fabricate custom sizes and shapes;
5). Design and supply custom coatings;
6). Modify and resurface customer supplied materials;
7). Drill holes, notch glass and provide beveled substrates;
8). Precision polish optics with non-standard aspect ratios;

Payment Method: by T/T or Western Union.
Delivery time:  7-10 days.
Quality Warranty:   Ruitaiphotoelectric(Raytekoptics) offers   quality warranty for our optics products & OEM & ODM service with "3R" policy--return, replace & refund policy.
For any inferior-quality products, Ruitaiphotoelectric(Raytekoptics) is responsible for return, replacement and refund.

 

Optical Lens

GOUV.NE, 2023