Optical Glass Magnetorheological Polishing/Optical Lens Magnetorheological Polishing/Mrf

Model NO.
RAY-OM115#
Material
Optical Glass/Fused Silica/Borosillice Glass/CaF2
Lenses Color
Clear
Certification
RoHS, ISO9001, CE, ISO14000 & BV
Customized
Customized
Coating
Polishing/Coating/Uncoating, etc
Positioning Accuracy
0.005mm
Mrf Polishing Accuracy
RMS Less Than 5nm
Processing Shapes
Planar, Spherical, Aspheric, Ultrathin, Cylindrica
Movement Controlling Method
(5)6-Axis Linkage
Max.Mrf Polishing Size
D600mm
Max.Mrf Polishing Thickness
200mm
Polishing Materials Type II
Fused Slica/Sic/CaF2/Baf2/Zns/Znse
Polishing Materials Type I
Quartz/Silicon/Sapphire Ingot/Graphite
Transport Package
Carton & Wood Case
Specification
Custom as per demand
Trademark
Raytek
Origin
China
HS Code
281122900
Production Capacity
1000000PCS Per Year
Reference Price
$ 486.00 - 540.00
Contact Us

Product Description

General Introduction:  
From prototype to high-volume production Raytek Optics is dedicated to manufacturing custom plano optics to meet your precise specifications. Since 2023, Raytek Optics has built a worldwide reputation in custom optics manufacturing pairing traditional craftsmanship with leading-edge technology. Our 50,000 sq. ft. facility houses the larger collection of cnc cutting machines,cnc milling machine centers, double-sided polishing machines,PIB polishing machine, MRF polishing machines, etc in Shanghai,China.

Custom Manufacturing Capacity 7 :  Magnetorheological Polishing(MRF)
Magnetorheological fluid used in magnetorheological polishing is a kind of intelligent material, which is composed of magnetic particles, base fluid and stabilizer. Under the action of magnetic field, it can realize the reversible conversion of solid-liquid two-phase in 1ms. Magnetorheological effect refers to the phenomenon that magnetorheological fluid is a liquid that can flow without magnetic field, and its rheological properties change sharply under the action of strong magnetic field, which is similar to the properties of solid, and then recover its flow characteristics when the magnetic field is removed. Magnetorheological (MR) polishing technology is a kind of flexible "small grinding head" with viscoplastic behavior, which is formed by the rheology of Mr polishing fluid in gradient magnetic field. It has a rapid relative motion between the grinding head and the workpiece, so that the workpiece surface is subject to a great shear force, and the material on the workpiece surface is removed. Magnetorheological polishing (MRF) is a comprehensive technology which is applied to optical surface processing, such as electromagnetic theory, hydrodynamics, analytical chemistry and so on.
Magnetorheological (MR) polishing machine is used for high-quality and efficient processing of large-diameter optical parts. By combining with the matching process, it can realize the precision polishing and surface shape correction of various shapes and sizes of optical parts within the processing range, achieve the required processing accuracy and surface quality, and improve the processing efficiency.

Main Processing Technical Capacity Data:
Specifications Manufacturing Limits
Processing Workcrafts Magnetorheological Polishing(MRF)
Diameter ≤600mm (± 0.010mm)
Length ≤1000mm (± 0.010mm)
Width ≤600mm (± 0.010mm)
Thickness ≤200mm (± 0.01mm)
Magnetorheological Polishing
(MRF) Accuracy 		R MS≤5nm
P ositioning Accuracy ± 0.005mm
Repositioning Accuracy ± 0.002mm
Movement Controlling Method 6-axis linkage
X  Stroke Size 0 -1000mm
Y Stroke Size 0 -600mm
Z -axis Stroke Size 0 -300mm
A -axis Rotary Angle -35° ~ +35°
B -axis Rotary Angle -35° ~ +35°
C-axis Rotary Angle ±360° 
Materials For Processing Fused silica / fused quartz/Silicon/CaF2/BaF2/ZnS/ZnSe
Optical glass, silicon, infrared materials, YAG, sapphire
zerodur, soft materials such as Si, CaF2, ZnSe, hard materials such as RB SiC, s-sic, KDP crystal processing, metal mirrors, etc;
Processing Shapes Planar, spherical, aspheric, ultrathin, cylindrical, off-axis, free-form surface

M ain Cutting Technologies Advantages:
1).No stress;
2).Subsurface damage;
3).High polishing accuracy;
4).The surface roughness is small;
5).Flexible shear has excellent cloud removal characteristics;
6).Bingham fluid is formed by traditional free abrasive polishing under the action of magnetic field, which can realize flexible polishing;
7).Machining and polishing the complicated surface shape, the optical elements are processed determinedly; By controlling various process parameters, it is easy to control the size, shape and strength of the flexible "small grinding head", so as to control the material removal rate. By controlling the motion trajectory and dwell time, various geometric surfaces can be machined (suitable for spherical surface, aspheric surface, free-form surface, etc.)
8).Widely used in optical glass materials such as fused silica, zerodur, soft materials such as Si, CaF2, ZnSe, hard materials such as RB SiC, s-sic, KDP crystal processing, metal mirrors, etc;
9).The polishing spot correction and compensation algorithm can determinedly remove the low frequency error of optical elements and effectively suppress the medium and high frequency error at the same time;

M ain Cooperation Materials Manufacturers:  
CORNING, OHARA, SCHOTT, LEONI, AGC,HELLMA, NIKON,VITRON,C-LASER,ETC

Main Export Countries & Areas:  
Usa, Uk, Japan, Germany, Spain, France, Swiss, Korea, Russia, Pakistan, India, Portugal, Canada, New Zealand, Australia, Saudi Arab, Turkey, Finland, Poland ,etc.
Optical Glass Magnetorheological Polishing/Optical Lens Magnetorheological Polishing/Mrf Optical Glass Magnetorheological Polishing/Optical Lens Magnetorheological Polishing/Mrf Optical Glass Magnetorheological Polishing/Optical Lens Magnetorheological Polishing/Mrf
Raytekoptics Extra value added services offered:
1). Optical workcraft & process solution design;
2). Rough processing raw materials;
3). Semi finishing raw materials;
4). Fabricate custom sizes and shapes;
5). Design and supply custom coatings;
6). Modify and resurface customer supplied materials;
7). Drill holes, notch glass and provide beveled substrates;
8). Precision polish optics with non-standard aspect ratios;

Payment Method: by T/T or Western Union.
Delivery time:  7-10 days.
Quality Warranty:   Ruitaiphotoelectric(Raytekoptics) offers   quality warranty for our optics products & OEM & ODM service with "3R" policy--return, replace & refund policy.
For any inferior-quality products, Ruitaiphotoelectric(Raytekoptics) is responsible for return, replacement and refund.

 

Optical Lens

GOUV.NE, 2023